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Additive Manufacturing Aiming Towards Zero Waste & Efficient Production of High-Tech Metal Products

Obiettivo

The overarching goal of AMAZE is to rapidly produce large defect-free additively-manufactured (AM) metallic components up to 2 metres in size, ideally with close to zero waste, for use in the following high-tech sectors namely: aeronautics, space, automotive, nuclear fusion and tooling.

Four pilot-scale industrial AM factories will be established and enhanced, thereby giving EU manufacturers and end-users a world-dominant position with respect to AM production of high-value metallic parts, by 2016. A further aim is to achieve 50% cost reduction for finished parts, compared to traditional processing.

The project will design, demonstrate and deliver a modular streamlined work-flow at factory level, offering maximum processing flexibility during AM, a major reduction in non-added-value delays, as well as a 50% reduction in shop-floor space compared with conventional factories.

AMAZE will dramatically increase the commercial use of adaptronics, in-situ sensing, process feedback, novel post-processing and clean-rooms in AM, so that (i) overall quality levels are improved, (ii) dimensional accuracy is increased by 25% (iii) build rates are increased by a factor of 10, and (iv) industrial scrap rates are slashed to <5%.

Scientifically, the critical links between alloy composition, powder/wire production, additive processing, microstructural evolution, defect formation and the final properties of metallic AM parts will be examined and understood. This knowledge will be used to validate multi-level process models that can predict AM processes, part quality and performance.

In order to turn additive manufacturing into a mainstream industrial process, a sharp focus will also be drawn on pre-normative work, standardisation and certification, in collaboration with ISO, ASTM and ECSS.

The team comprises 31 partners: 21 from industry, 8 from academia and 2 from intergovernmental agencies. This represent the largest and most ambitious team ever assembled on this topic.

Campo scientifico

Not validated

Programma(i)

Argomento(i)

Invito a presentare proposte

FP7-2012-NMP-ICT-FoF
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Meccanismo di finanziamento

CP-TP - Collaborative Project targeted to a special group (such as SMEs)

Coordinatore

THE MANUFACTURING TECHNOLOGY CENTRE LIMITED
Contributo UE
€ 1 123 762,00
Indirizzo
PILOT WAY, ANSTY BUSINESS PARK
CV7 9JU Coventry
Regno Unito

Mostra sulla mappa
Regione
West Midlands (England) West Midlands Coventry
Tipo di attività
Research Organisations
Contatto amministrativo
Leigh Carnes (Ms.)
Collegamenti
Costo totale
Nessun dato

Partecipanti (28)

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Ultimo aggiornamento: 7 Dicembre 2017

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Permalink: https://cordis.europa.eu/project/id/313781/it

European Union, 2024