JOINing of copper to aluminium by ElectroMagnetic fields

Resultado final

Measurement set-up for process analysis of EMW

The measurement set-ups will be installed at the institutes having EMF equipment available (i.e. FRAUNHOFER, BWI, and INNOVALTECH). A short documentation of the setup will be provided describing the setup, the working principle and exemplary measurement results proving the functionality.

Realisation of the joined parts

Joined parts will be available at FRAUNHOFER, BWI, and INNOVALTECH. Exemplary results of the joint tests will be included in the reports provided in D2.3 to D2.14. This will also serve as proof for having achieved D2.2.

Report on standardisation

D7.1 is a report on the current state of the standards related to the industrial implementation of the JOIN’EM technology/process

Report on testing of tools for EMW

D4.4 will be subdivided into two major parts: the first one serves as documentation of the results of the lifetime investigations carried out on specific specimens in order to get more general information about the material. The second one documents the results of the functionality and durability tests performed on the complete tool. Thereby, the functionality is proved on the basis of exemplary (successful) joining results. The durability tests include documentation about the tool loading in relation to observed changes as cracking, deformations, or flashovers.

Report on the benchmarking study: developed demonstrator with connections of sheet metal parts for cooling and heating applications compared to the state-of-the-art products

D6.6 documents the performance of the demonstrator with connections of sheet metal parts for cooling and heating applications. This concerns especially the results of specific tests usually performed in production. This performance is compared to the performance of the state of the art solution in order to clearly document advantages and disadvantages of the innovation.

Synthesis report regarding the corrosion analysis

D5.2 summarises the description and the most important results of the corrosion analysis. Corrosion testing by salt spray testing and immersion testing will be contained as well as a comparison of mechanical joint properties after being exposed to a corrosive environment.

Report on the life cycle assessment

D7.4 gives a detailed description of the Life-Cycle-Analysis of the demonstrators produced with help of EMW. It will describe the environmental impacts obtained by EMW compared to conventional (i.e. thermal) joining, due to the absence of heat, radiation, gas or smoke, low energy consumption, and the absence of lubricants, additives or filler materials, etc. For a quantitative evaluation of the LCA especially the data determined for the state of the art solution in WP1 is relevant. It will serve as a direct comparison.

Report on the benchmarking study: developed demonstrator with connections of sheet metal parts for electrical applications compared to the state-of-the-art products

D6.7 documents the performance of the demonstrator with connections of tubular parts for electrical applications. This concerns especially the results of specific tests usually performed in production. This performance is compared to the performance of the state of the art solution in order to clearly document advantages and disadvantages of the innovation.

Report on the benchmarking study: developed demonstrator with connections of tubular parts for cooling and heating applications compared to the state-of-the-art products

D6.5 documents the performance of the demonstrator with connections of tubular parts for cooling and heating applications. This concerns especially the results of specific tests usually performed in production. This performance is compared to the performance of the state of the art solution in order to clearly document advantages and disadvantages of the innovation.

Report with specifications of the joint characterisation methods for the defined joint types

D5.1 summarises the results of the evaluation of different testing methods for characterising joints produced by EMW. Destructive as well as non-destructive testing methods will be considered and advice regarding the most appropriate testing methods to quantify the joint performance will be contained.

Report on numerical lifetime prediction method for EMW equipment

A description of the modelling approach used for numerical lifetime prediction in the project is given in form of a report. Thereby, specific aspects to be taken into account when modelling the durability of tools for EMW processes are described.

Report on technological feasibility of EMW for all suggested material combinations

Within D2.5 it the possibilities of joining by EMW will be proved for all material combinations chosen for investigation within this project. A list with suitable parameters and conditions for achieving a satisfying joining result will be provided.

Standardisation recommendation document

A document with standardisation recommendations, based on the results of the JOIN’EM project, to be disseminated through the Joining Standardisation National Contact points and CEN.

Training, workshops, and seminars

For organising and carrying out a number of training/dissemination workshops, a set of materials, like training manuals and guidelines will be developed and prepared. A database of videos and photos will also be created, with the assistance of all partners, to facilitate training. Documentation of workshops carried out will be done via submitting the agenda and the list of participants.

Project specific website

Design and creation of a project website presenting the importance and the benefits of the conversion to the new processes based on a number of examples and case studies. This website will act as an information repository regarding the developments, for the public, but also for EC members. It will be linked to social websites (LinkedIn, YouTube), allowing users to participate in the main discussions regarding the project results, while rising the interest in the project’s outcomes.

Publicaciones

Microscopic modelling of weld formation in EMW: Open questions

Autores: K. Macocco, C. Scheffler, A. Deldicque
Publicado en: CSMA 2017 13ème Colloque National en Calcul des Structures, Edición every 2 years, 2017, Página(s) 8
Editor: CSMA 2017

Thermo-mechanical simulation of a magnetic pulse welding process with first experimental validations

Autores: Deldicque, Amaury; Ghorbel, I.
Publicado en: 23ème Congrès Français de Mécanique, 2017
Editor: AFM, Association Française de Mécanique

Manufacturing of hybrid aluminum copper joints by electromagnetic pulse welding – Identification of quantitative process windows

Autores: Verena Psyk, Christian Scheffler, Maik Linnemann, Dirk Landgrebe
Publicado en: AIP Conference Proceedings volume 1892, 2017, Página(s) 110001
Editor: Author(s)
DOI: 10.1063/1.5008128

Electromagnetic Pulse Welded Aluminium to Copper Sheet Joints: Morphological and Mechanical Characterization

Autores: K. Faes, I. Kwee
Publicado en: 7th International Conference on High Speed Forming, April 27th-28th 2016, Dortmund, Germany, 2016, Página(s) 299-308
Editor: Tekkaya, A. E.; Kleiner, M.

Prozessanalyse für das Magnetimpulsschweißen von Aluminium-Kupfer-Mischverbindungen

Autores: Verena Psyk, Christian Scheffler, Maik Linnemann, Dirk Landgrebe
Publicado en: 23. Sächsische Fachtagung Umformtechnik - Den Eigenschaften Form Geben, 2016, Página(s) 174-183, ISBN 978-3-86780-503-2
Editor: Prof. Dr.-Ing. Alexander Brosium

Prediction of linear and non-linear behavior of 3D woven composite using mesoscopic voxel models reconstructed from X-ray micro-tomography

Autores: Yang Liu, Ilya Straumit, Dmytro Vasiukov, Stepan V. Lomov, Stéphane Panier
Publicado en: Composite Structures, Edición 179, 2017, Página(s) 568-579, ISSN 0263-8223
Editor: Elsevier BV
DOI: 10.1016/j.compstruct.2017.07.066

Process analysis for magnetic pulse welding of similar and dissimilar material sheet metal joints

Autores: Verena Psyk, Christian Scheffler, Maik Linnemann, Dirk Landgrebe
Publicado en: Procedia Engineering, Edición 207, 2017, Página(s) 353-358, ISSN 1877-7058
Editor: Elsevir
DOI: 10.1016/j.proeng.2017.10.787

Incremental magnetic pulse welding of dissimilar sheet metals

Autores: Verena Psyk, Maik Linnemann, Christian Scheffler, Petr Kurka, Dirk Landgrebe
Publicado en: MATEC Web of Conferences, Edición 190, 2018, Página(s) 02004, ISSN 2261-236X
Editor: Frank Vollertsen
DOI: 10.1051/matecconf/201819002004

Effect of the Welding Parameters on the Structural and Mechanical Properties of Aluminium and Copper Sheet Joints by Electromagnetic Pulse Welding

Autores: Irene Kwee, Verena Psyk, Koen Faes
Publicado en: World Journal of Engineering and Technology, 2016, Página(s) 538-561, ISSN 2331-4249
Editor: Scientific Research Publishing Inc.
DOI: 10.4236/wjet.2016.44053

Influence of process parameters on the weld quality of dissimilar Cu-Al magnetic pulse welded sheets

Autores: Wim Demonie, Koen Faes, Wim De Waele
Publicado en: International Journal Sustainable Construction & Design, 2016, ISSN 2032-7471
Editor: Journal of Sustainable Construction and Design

Interfacial Morphology and Mechanical Properties of Aluminium to Copper Sheet Joints by Electromagnetic Pulse Welding

Autores: I. Kwee, K. Faes
Publicado en: Key Engineering Materials, 2016, Página(s) 109-114, ISSN 1662-9795
Editor: Trans Tech Publications Ltd.
DOI: 10.4028/www.scientific.net/KEM.710.109

Investigation of the weldability of copper to steel tubes using the electromagnetic welding process

Autores: Simoen B., Faes K., De Waele W.
Publicado en: International Journal Sustainable Construction & Design, 2017, ISSN 2032-7471
Editor: Laboratory Soete - Ghent University

Experimental investigation of the weldability of tubular dissimilar materials using the electromagnetic welding process

Autores: Roeygens L., Faes K., De Waele W.
Publicado en: International Journal Sustainable Construction & Design, 2017, ISSN 2032-7471
Editor: Laboratory Soete - Ghent University

Elektromagnetisch pulslassen van koper-staal buisverbindingen

Autores: door Irene Kwee en Koen Faes
Publicado en: LASTECHNIEK, 2017, ISSN 0023-8694
Editor: LASTECHNIEK

Magnetimpulsschweißen erleichtert die Herstellung von Mischverbindungen

Autores: Verena Psyk, Maik Linnemann und Christian Scheffler / Peter Königsreuther
Publicado en: Maschinenmarkt, 2016, Página(s) 62-65, ISSN 2199-2657
Editor: Vogel Business Media GmbH & Co.KG

Resultado final

Publicaciones

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