Description du projet
Prévision intelligente de l’entretien des chaînes de montage
L’efficacité des chaînes de montage des usines dépend de la performance des équipements. Si une pièce présente une défaillance ou tombe en panne, le processus de fabrication est perturbé, ce qui coûte cher et fait perdre un temps précieux. Les méthodes d’entretien de routine et de réparation urgente ne servent qu’à réduire le temps d’interruption, mais ne l’empêchent pas. Le projet PROGRAMS, financé par l’UE, entend mettre au point un outil innovant basé sur l’IA qui permettra de prédire la durée de vie utile restante des équipements et des composants. L’outil d’entretien pronostique surveillera en permanence les systèmes critiques, prévoira les activités d’entretien et reprogrammera la chaîne de montage en conséquence, tout en informant le personnel des modifications apportées. Il pourrait s’avérer particulièrement rentable pour les PME disposant d’un faible budget d’entretien.
Objectif
The main objectives of this project are to develop a model-based prognostics method integrating the FMECA and PRM approaches for the smart prediction of equipment condition, a novel MDSS tool for smart industries maintenance strategy determination and resource management integrating ERP support, and the introduction of an MSP tool to share information between involved personnel. The proposers' approach is able to improve overall business effectiveness with respect to the following perspectives:
• Increasing Availability and then Overall Equipment Effectiveness through increasing of MTBF, and reduction of MTTR and MDT.
• Continuously monitoring the criticality of system components by performing/updating the FMECA analysis at first implementation or whenever a variation in the system design or composition occurs.
• Building physical-based models of the components which have a higher criticality level or which status is difficult to monitor.
• Determining an optimal strategy for the maintenance activities.
• Creating a new schedule for the production activities that will optimize the overall system performance through a Smart Scheduling tool ensuring collaboration among the MDSS, the ERP and the RUL Estimation tool.
• Providing, in addition to traditional data acquisition and management functions in a machine condition monitoring system, robust and customizable data analysis services by a cloud-based platform.
• An Intra Factory Information Service will be developed to allow the company staff to be quickly informed of changes in the machine tool performances and to easily react to eventual production and maintenance activities rescheduling.
The production and maintenance schedule of complete production lines and entire plants will run with real-time flexibility in order to perform at the required level of efficiency, optimize resources and plan repair interventions.
Champ scientifique
Not validated
Not validated
- natural sciencescomputer and information sciencesdata science
- natural sciencescomputer and information sciencessoftware
- engineering and technologymechanical engineeringmanufacturing engineeringsubtractive manufacturing
- engineering and technologyelectrical engineering, electronic engineering, information engineeringelectronic engineeringsensors
- social scienceseconomics and businesseconomicsproduction economics
Programme(s)
Régime de financement
IA - Innovation actionCoordinateur
265 04 Rio Patras
Grèce