Descrizione del progetto
Costruire l’industria manifatturiera con una tecnologia ibrida avanzata
L’industria manifatturiera europea sta affrontando la sfida di fondere due processi in contrasto tra loro, la saldatura a riporto laser di metalli (LMD, Laser Metal Deposition) e la lavorazione a macchina. Il progetto PARADDISE, finanziato dall’UE, cercherà di affrontare il problema fornendo agli attori della catena del valore manifatturiero le conoscenze e gli strumenti necessari per una combinazione efficiente di questi processi. Sviluppando tecnologie informatiche avanzate, sistemi di monitoraggio e componenti intelligenti, il progetto intende ottenere un approccio economico e strutturato per questo processo ibrido. Il lavoro svolto consentirà di combinare armoniosamente flessibilità di progettazione, efficienza dei materiali, accuratezza, robustezza e produttività, a vantaggio delle aziende che producono su larga scala componenti metallici a valore aggiunto. Grazie alla riduzione del consumo di materiali e di energia, il progetto si propone di promuovere l’adozione della tecnologia LMD lungo tutto il ciclo di vita dei componenti.
Obiettivo
The overall objective of PARADDISE project is to rationalize, to structure and to make available to the stakeholders of manufacturing value chain the knowledge and the tools for combining two antithetical processes: Laser Metal Deposition (LMD) and Machining (milling and turning). The project will develop expert CAx technologies, smart components and monitoring and control systems tailored for the hybrid process in a cost-effective way and with structured knowledge about LMD process. The PARADDISE solution will offer a synergetic combination among: i) the high flexibility for the designs and for the materials to be used, the high material efficiency and the high savings in material resources and its associated costs of the LMD operations; and ii) the high accuracy, the high robustness and the high productivity of subtractive operations.
The solution will be integrated in the ‘ZVH45/1600 Add+Process’ hybrid machine from IBARMIA manufacturer (PARADDISE partner), which is already available in the market as well as at TECNALIA’s facilities (PARADDISE coordinator). Thus, the PARADDISE project will conceive a process-machine-tools solution.
By means of this combined manufacturing process, large scale manufacturers of value-added metallic components will be able to achieve high quality and high productivity with a minimum use of material and energy resources when manufacturing those parts, which will lead to a reduction in manufacturing costs. In that way, the PARADDISE project intends to boost and to spread the use of Laser Metal Deposition (LMD) technology along the life cycle of value-adding metal components.
Campo scientifico
- engineering and technologyelectrical engineering, electronic engineering, information engineeringelectronic engineeringcontrol systems
- natural sciencescomputer and information sciencesdatabases
- engineering and technologyelectrical engineering, electronic engineering, information engineeringelectronic engineeringsensorsoptical sensors
- engineering and technologymechanical engineeringmanufacturing engineeringsubtractive manufacturing
- engineering and technologymechanical engineeringmanufacturing engineeringadditive manufacturing
Programma(i)
Argomento(i)
Meccanismo di finanziamento
RIA - Research and Innovation actionCoordinatore
20009 DONOSTIA-SAN SEBASTIAN (GIPUZKOA)
Spagna