Obiettivo
The proposed project aims at creating new high precision manufacturing technologies to respond cost-effectively and eco-friendly to the mass customization paradigm within the production of complex shape micro parts, embedded systems and miniaturized products at micro/meso-scale level (from 10 to 10.000 micron range). The main objective of Integ-micro is the research and development of new hybrid and reconfigurable multitasking machines and combined processes based on integration of different ultra high precision techniques for the generation of 3D complex shape microcomponents made from different kinds of materials. Multitasking micromachining can be best described as the ability to perform multiple machining operations in one workholding configuration. This guarantees greater accuracy, reduced handling and plant area, faster throughput and increased productivity. The availability of several machining technologies on a single machine allows important synergies between the different machining methods. For instance, combining machining by chip removal and laser micro machine will provide the capability to remove (by laser) the burr remaining from the previous chip removal operation. Alternatively, chip removal machining and laser LIGA technique can be combined in order to machine small components that could not be produced otherwise. The project will bring high added value thanks to the minimum time loss in setting new production lines for strategic products through short reconfiguration time and reduced ramp-up phase. The above goals will be reached exploiting methods of sustainable production, including downscaling of machine size (machine size reduced of 5 times at least), new process chain approaches for dramatically reduced processing times and eco-friendly processes like dry ultra-high speed cutting (UHSC) at micro-meso domain (eliminate the use of cutting fluid to get the target of zero waste emission).
Campo scientifico
Parole chiave
Programma(i)
Invito a presentare proposte
FP7-NMP-2007-LARGE-1
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Meccanismo di finanziamento
CP-IP - Large-scale integrating projectCoordinatore
56127 Pisa
Italia
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Partecipanti (19)
SK11 7RG MACCLESFIELD
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20093 Cologno Monzese
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1200 Bruxelles / Brussel
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MK43 0AL Cranfield - Bedfordshire
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10090 BUTTIGLIERA ALTA
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10099 San Mauro Torinese
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80686 Munchen
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20600 Eibar Guipuzcoa
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CV21 1QN RUGBY
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3000 Leuven
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82418 MURNAU-WESTRIED
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8408 WINTERTHUR
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3602 Thun-Gwatt
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20136 MILANO
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50143 FIRENZE
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2074 Marin Epagnier
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70565 Stuttgart
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25121 Brescia
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52062 Aachen
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