Project description
A platform for monitoring the production lifecycle
Europe’s manufacturers require new methods that permit a comprehensive, cost-affordable and integrated application of circular economy principles for the digital upgrade of the entire production system. The EU-funded LEVEL-UP project will create an ascendable platform to deal with the entire lifecycle of the production process for the diagnosis and forecasting of the operation of physical assets and monitoring the restoration and reparation procedures. LEVEL-UP will include new hardware and software applications connected with IoT and data platforms. It will have a big impact on the European manufacturing sector, increasing material and resource efficiency, extending equipment lifetime and securing a return on investment. LEVEL-UP will be demonstrated in seven demo sites from different sectors.
Objective
Europe is still lacking an efficient systemic multi-level approach that enables a recursive, cost-effective, holistic and integrated application of circular principles to the digital uplifting of factory 4.0 capital investments; addressing issues at product, process, system as well as the entire value-chain levels, integrating best practices from emerging enabling digital technologies and avoid a two speed digital transformation across industries in different sectors. LEVEL-UP will offer a scalable platform covering the overall lifecycle, ranging from the digital twins setup, modernisation actions to diagnose and predict the operation of physical assets, to the refurbishment and remanufacturing activities towards end of life. In-situ repair technologies and the redesign for new upgraded components will be facilitated through virtual simulations for increased performance and lifetime. LEVEL-UP will therefore comprise new hardware and software components interfaced with the current facilities through IoT and data-management platforms, while being orchestrated through eight (8) scalable strategies at component, work-station and shopfloor level. The actions for modernising, upgrading, refurbishing, remanufacturing, and recycling will be structured and formalised into ten (10) special Protocols, linked with an Industrial Digital Thread weaving a seamless digital integration with all actors in the value chain for improved future iterations. LEVEL-UP will be demonstrated in 7 demo sites from different sectors. The impact of LEVEL-UP to the European manufacturing industry, but also the society itself, can be sum-marised in the following (with a horizon of 4 years after project ends): (i) increase of the material and re-source efficiency by 11.5%, (ii) increased reliability by 16% of the equipment in an extended lifetime by 20%, (iii) over 50% increase of the Return on Investment (ROI), (iv) about 810 new jobs created and (v) over 80M EUR ROI for the consortium.
Fields of science
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Keywords
Programme(s)
Funding Scheme
IA - Innovation actionCoordinator
36410 Porrino
Spain
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Participants (41)
551 02 THESSALONIKI
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
UB8 3PH Uxbridge
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Participation ended
341 00 Chalkis
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
33100 Tampere
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20821 Meda (Mb)
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
80686 Munchen
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48008 Bilbao
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28359 Bremen
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8002 Zurich
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
44227 Dortmund
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47900 Rimini
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Legal entity other than a subcontractor which is affiliated or legally linked to a participant. The entity carries out work under the conditions laid down in the Grant Agreement, supplies goods or provides services for the action, but did not sign the Grant Agreement. A third party abides by the rules applicable to its related participant under the Grant Agreement with regard to eligibility of costs and control of expenditure.
53048 Sinalunga
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Legal entity other than a subcontractor which is affiliated or legally linked to a participant. The entity carries out work under the conditions laid down in the Grant Agreement, supplies goods or provides services for the action, but did not sign the Grant Agreement. A third party abides by the rules applicable to its related participant under the Grant Agreement with regard to eligibility of costs and control of expenditure.
47921 RIMINI
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5657 BX Eindhoven
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4200-465 Porto
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
20500 Arrasate Mondragon
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Legal entity other than a subcontractor which is affiliated or legally linked to a participant. The entity carries out work under the conditions laid down in the Grant Agreement, supplies goods or provides services for the action, but did not sign the Grant Agreement. A third party abides by the rules applicable to its related participant under the Grant Agreement with regard to eligibility of costs and control of expenditure.
20500 Arrasate Gipuzkoa
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01139 ZUYA ALAVA
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
20870 Elgoibar
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80333 Munchen
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602 00 BRNO STRED
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1290 Versoix
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Legal entity other than a subcontractor which is affiliated or legally linked to a participant. The entity carries out work under the conditions laid down in the Grant Agreement, supplies goods or provides services for the action, but did not sign the Grant Agreement. A third party abides by the rules applicable to its related participant under the Grant Agreement with regard to eligibility of costs and control of expenditure.
Participation ended
PO6 3TH Portsmouth Hampshire
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
Legal entity other than a subcontractor which is affiliated or legally linked to a participant. The entity carries out work under the conditions laid down in the Grant Agreement, supplies goods or provides services for the action, but did not sign the Grant Agreement. A third party abides by the rules applicable to its related participant under the Grant Agreement with regard to eligibility of costs and control of expenditure.
EC4A 4AB London
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76824 Hulin
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20870 Elgoibar
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N1 7GU London
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
Legal entity other than a subcontractor which is affiliated or legally linked to a participant. The entity carries out work under the conditions laid down in the Grant Agreement, supplies goods or provides services for the action, but did not sign the Grant Agreement. A third party abides by the rules applicable to its related participant under the Grant Agreement with regard to eligibility of costs and control of expenditure.
5667 KV Geldrop
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
60549 FRANKFURT AM MAIN
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23900 Lecco Lc
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
01100 Bellignat
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24060 Bolgare Bg
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3210 Slovenske Konjice
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31192 Mutilva Alta
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Legal entity other than a subcontractor which is affiliated or legally linked to a participant. The entity carries out work under the conditions laid down in the Grant Agreement, supplies goods or provides services for the action, but did not sign the Grant Agreement. A third party abides by the rules applicable to its related participant under the Grant Agreement with regard to eligibility of costs and control of expenditure.
31192 Mutilva Alta
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
Legal entity other than a subcontractor which is affiliated or legally linked to a participant. The entity carries out work under the conditions laid down in the Grant Agreement, supplies goods or provides services for the action, but did not sign the Grant Agreement. A third party abides by the rules applicable to its related participant under the Grant Agreement with regard to eligibility of costs and control of expenditure.
31192 Mutilva Alta
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25128 Brescia
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Legal entity other than a subcontractor which is affiliated or legally linked to a participant. The entity carries out work under the conditions laid down in the Grant Agreement, supplies goods or provides services for the action, but did not sign the Grant Agreement. A third party abides by the rules applicable to its related participant under the Grant Agreement with regard to eligibility of costs and control of expenditure.
25128 Brescia
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10043 Orbassano
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1020 Wien
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341 00 HALKIDA
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