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A FAST process and production system for high-throughput, highly flexible and cost-efficient volume production of miniaturised components made of a wide range of materials

Objectif

The aim of the project is to develop a completely new manufacturing system for the volume production of miniaturised components by overcoming the challenges on the manufacturing with a wide range of materials (metallic alloys, composites, ceramics and polymers), through: (i) developing a high-throughput, flexible and cost-efficient process by simultaneous electrical-forming and electric-fast-sintering (Micro-FAST); (ii) scaling up the process to an industrial scale; (iii) further developing it towards an industrial production system for micro-/nano-manufacturing. These will be enabled/supported by developing: (i) a new machine concept: Micro-FAST CNC Machine; (ii) an innovative inline monitoring and quality inspection system; (iii) innovative multiscale modelling techniques for the analysis of the micro-structural behaviours of materials and its interactions with the production processes; (iv) new tooling techniques for high-performance tools, and (v) high-performance nano-material systems. The whole development will take into account energy savings, cost and waste reduction, and recycling issues which will be studied thoroughly through an expertise Life-Cycle Assessment.
           The development should lead to substantial improvements in the manufacture of components at micro and nanoscale with a good balance on cost and performance. The consortium seeks: reduction of the overall manufacturing cost by 50-100%; energy consumption by more than 30-50%; achieving full-density (100% density) components; direct economic gains for the SME participants of up to 5-25%.
           The whole development will support the EU-wide product innovations involving use of miniature and micro-components in many manufacturing sectors and, especially with difficult-to-cut and difficult-to-form materials. Adopting the production system in industry should help the EU manufacturing sectors to gain new technological and business competiveness significantly.

Champ scientifique

Programme(s)

Thème(s)

Appel à propositions

FP7-2013-NMP-ICT-FOF(RTD)
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Régime de financement

CP-TP - Collaborative Project targeted to a special group (such as SMEs)

Coordinateur

MBN NANOMATERIALIA SPA
Contribution de l’UE
€ 596 125,00
Adresse
VIA BORTOLAN 42
31030 Carbonera
Italie

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Région
Nord-Est Veneto Treviso
Type d’activité
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Contact administratif
Paolo Matteazzi (Prof.)
Liens
Coût total
Aucune donnée

Participants (16)

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Dernière mise à jour: 31 Mars 2016

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Permalink: https://cordis.europa.eu/project/id/608720/fr

European Union, 2024