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Sustainable processing of Europe's low-grade sulphidic and lateritic nickel/cobalt ores and tailings into battery-grade metals

Description du projet

Des méthodes de raffinage durables pour la récupération rentable du nickel et du cobalt

L’essor des véhicules électriques devrait accroître considérablement la demande de nickel (Ni) et de cobalt (Co) au cours des deux prochaines décennies. L’Europe devrait éprouver des difficultés à assurer une chaîne d’approvisionnement fiable, abordable et durable, car la concentration de ces minéraux sur le continent est très faible. Le projet ENICON, financé par l’UE, entend renforcer la capacité de raffinage du nickel et du cobalt de moindre qualité, qu’ils soient extraits à l’échelle locale ou importés. La voie de récupération des métaux d’ENICON utilise l’acide chlorhydrique au lieu de l’approche aqueuse classique, qui consiste à assurer la précipitation et la redissolution continues des métaux. Elle réduit ainsi la quantité de produits chimiques nécessaires pour dissoudre les métaux, qui engendre la production de flux de déchets potentiellement nocifs.

Objectif

The cobalt (Co) and nickel (Ni) demand is expected to be about 20 times higher in 2040 than in 2020. Given that Europe plays only a minor role in the global Ni/Co supply chains, which are concentrated in the DRC, Indonesia and China, we face a serious problem in securing a reliable, affordable and sustainable supply of battery-grade Ni/Co, vital for Europe’s aims to be climate-neutral by 2050. In view of a “domestic and foreign sourcing” procurement model, ENICON exploits the potential of (low-grade) Ni/Co resources within Europe – i.e. sulphidic Ni/Co ores and derived Ni/Co-bearing pyrite and silicate tailings, and limonitic/saprolitic laterite Ni(/Co) ores – while improving and developing the Ni/Co-refining capacity that can process imported ores, concentrates and intermediates. ENICON comprises both major improvements to existing Ni/Co metallurgical unit operations in Europe as well as the development of a new HCl-based route for both Ni/Co sulphide concentrates and laterites. ENICON’s HCl-route dispenses with the old-school hydro-approach of continuously precipitating and redissolving metals that requires lots of chemicals and creates problematic waste streams. The HCl-based route can be extended to the downstream processing of FeNi (Class-II Ni) obtained from laterites; (2) Mixed (Ni/Co) Sulphide/Hydroxide Precipitate (MSP/MHP) from the bioleaching of Co-rich pyrite tailings; and Ni/Co-containing silicate tailings. ENICON targets a “forensic geometallurgy” protocol, making it possible to identify and mitigate the mineralogical and textural reasons for processing losses along existing and new flowsheets. To make the transition to (near) zero-waste processing and to further reduce CO2-footprints, ENICON develops enhanced mineral-matrix valorisation processes. The outputs from ENICON’s group of European Ni/Co mining, processing and refining companies will all be benchmarked in terms of positive environmental and techno-economic impacts against current methods.

Coordinateur

KATHOLIEKE UNIVERSITEIT LEUVEN
Contribution nette de l'UE
€ 1 575 250,00
Adresse
OUDE MARKT 13
3000 Leuven
Belgique

Voir sur la carte

Région
Vlaams Gewest Prov. Vlaams-Brabant Arr. Leuven
Type d’activité
Higher or Secondary Education Establishments
Liens
Coût total
€ 1 575 250,00

Participants (7)

Partenaires (1)